Projects
CNC Inlay Shadow Box
I created a Philadelphia Eagles "Super Bowl LII" wooden inlay board framed in a shadow box that could light up. I designed all of the components in CorelDRAW using a laser cutter to cut out the parts that were inlaid. To map a toolpath, I used Autodesk Fusion 360 and utilized a CNC router to create the inlay hole. A string of battery-operated LED lights were routed between the letters "LII" and the border to make the sign light up. A wooden frame was made using the miter saw at 45º cuts and a thin path to insert the glass.
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Key takeaways: CAM, machine tolerancing, CNC routing, Carpentry
Wood Cutting Board
I cut up multiple sections of wood and glued them together. Once dry, I used the planer to level both sides. I traced a line where I wanted to cut and used the band saw to cut the curved handle. To finish off, I used a router and sanded it to smooth the edges.
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Key takeaways: woodworking, machine shop, routing
Walk On Water
I was tasked to build a device that could be operated by your legs to "walk on water". Given a budget of $100 for materials, teams are encouraged to use spare, repurposed, and recyclable parts. We tested the model and adjusted the design to ensure floatation. We competed against other teams to make it across the swimming pool.​
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Key takeaways: teamwork, problem-solving, budgeting, limited resources
Automatic Syringe Mechanism
I was tasked to design a moving and functional mechanism with 3D-printed parts. We tested multiple models and adjusted the design to ensure proper functionality using the least amount of materials. We used Arduino code to make the syringe move automatically back and forth.​
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Key takeaways: problem-solving, 3D printing, gear ratios, Arduino coding, autonomous ability
3D Printed Endoscope Clamp
During my internship at TBT, I was tasked to help view the diamond-encrusted blade for machining small parts. I started with a digital camera and found an endoscope (in-house) with a USB attachment. I designed a 3D-printed holder for the camera with screw holes for a 1/4 20 camera clamp. I tested different models and adjusted the design to ensure proper functionality using the least amount of materials. After trying multiple variations of clamps, I found an appropriate clamp on Amazon. The camera showed a live feed of the blade onto the laptop for easy access.​
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Key takeaways: problem-solving, 3D printing, screw tolerances, SolidWorks modeling
Electric Car Battle Bots
I built an electric car using limited materials with the goal of making it retrieve ping pong balls and battle other bots.
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Key takeaways: limited resource problem solving, soldering, electrical wiring
Arduino Boe Bot
I used Arduino to code directions into a robot to make it move in a certain path. The Bot operated using two servo motors connected to a 9V battery to work wirelessly, controlling each wheel. The goal was to complete the course without the Boe Bot touching the boundaries.
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Key takeaways: Arduino coding, electrical circuit board
3D Printed Truss Bridge
I was tasked to design and print a bridge that could withstand a load of 500 lbs and weigh less than 100 grams. We tested the model and adjusted the design to ensure proper strength. We did force analysis on the members of the bridge.​
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Key takeaways: problem-solving, 3D printing
Welded Stand for Motor Starter
I was tasked to design and fabricate a stand for a motor starter. I used stick welding to weld the different parts together. I tested the welds for strength. I drilled holes for wiring as well as mounting the motor starter. I tested multiple models and adjusted the design to ensure proper stability. I grinded and sanded the edges for a smooth final product.​
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Key takeaways: problem-solving, designing, stick welding, drill press, grinding, belt sanding
K'Nex Motorized Vehicle
In Machine Design, I was tasked to design and test a K'Nex Car that could operate using 2 electric motors. I collaborated with students to design the chassis with limited K'Nex parts. We modeled the chassis in Solidworks to test the fitment of the Drivetrain and 3D-printed parts for Ackerman steering. I tested the welds for strength. I drilled holes for wiring as well as mounting the motor starter. We tested different models and adjusted the design of the compound gear train to ensure the highest output gear speed. We raced the car in acceleration and different courses.
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Key takeaways: problem-solving, designing, SolidWorks, gears, 3D Printing
